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PCB-ECM-AngleBringing a new electronic product to market is no small feat. From intricate circuit board designs to complex cable assemblies, every detail must function flawlessly — and that’s before your product even reaches your customers.

That’s where an electronics contract manufacturing company becomes invaluable. Whether you’re an original equipment manufacturer (OEM) looking to scale production or need specialized expertise, the right electronic manufacturing services provider helps design, build, and deliver high-quality electronic assemblies with confidence.

These companies do far more than assemble components. They serve as an extension of your team — offering design support, precision manufacturing, rigorous testing, and even aftermarket services that keep your products performing long after they’ve shipped.

Let’s break down what to expect when partnering with an electronics contract manufacturing company, the services they provide, and why choosing the right partner is critical to your product’s success:

What Are Electronic Manufacturing Services?

Electronic manufacturing services cover the full spectrum of product development and production for electronic assemblies. These services vary by supplier, but a qualified electronic products manufacturer should offer:

Whether your project is a complex industrial control system or a consumer device, working with an EMS contract manufacturer provides flexibility and expert guidance through every stage of production.

Here’s a closer look at what electronics contract manufacturers do:

 

Electronics Engineering Services

A skilled electronics contract manufacturing company helps turn your product concept into a manufacturable, high-performing design. From PCB layout to custom enclosures, engineering support ensures your product meets functional, cost, and quality goals.

Top EMS partners also advise on materials — from stainless steel and aluminum to injection-molded plastics — to create durable, well-designed housings that complement your electronics.

Services include:

  • Analog and digital contract PCB design
  • Schematic capture and contract PCB layout
  • RF design and site assessment
  • Intrinsically safe power, barriers, & systems
  • Enclosure design & 3D modeling
  • Power switching circuits & drive
  • Breadboarding, prototypes, & simulation
  • DFX & DFM analysis
  • Validation
    • Environmental compliance
    • CE precertification assessment
    • Custom test fixtures & procedures
    • HALF (Highly accelerated life testing)
    • DFMEA (design failure modes & effects analysis)
    • Electromagnetic immunity & emissions compliance

Certifications and Quality Standards Matter

Selecting the right electronics contract manufacturing company means looking beyond capabilities and evaluating their commitment to quality and compliance. Industry certifications ensure your EMS partner meets rigorous standards for safety, reliability, and regulatory requirements.

PCB-ECMCommon certifications to look for include:

  • REACH: Health and environmental compliance (European Union)
  • RoHS: Restriction of hazardous substances
  • Nadcap: Aerospace and Defense

A well-certified EMS partner minimizes risk, prevents costly delays, and protects your product’s integrity — from design through production.

 

PCB Assembly & Surface Mount Technology (SMT)

Printed circuit board (PCB) assembly involves soldering components like transistors, resistors, and integrated circuits onto a bare board using either surface mount technology (SMT) or through-hole technology. SMT is the industry standard for modern electronics, offering greater precision and efficiency, while through-hole is still used for components requiring extra durability.

Many electronics contract manufacturing companies also specialize in upgrading older through-hole designs to SMT, extending product lifespan and improving performance. Advanced EMS providers integrate state-of-the-art machinery for increased speed, accuracy, and reliability.

To ensure quality and functionality, a complete EMS partner will offer in-house testing services — verifying that every assembled PCB meets performance and compliance standards.

Custom Cable Assembly & Over-Molding Capabilities

A full-service electronics contract manufacturing company should provide custom cable assembly and mechanical subassembly services, essential for industries like mining, medical, instrumentation, and industrial controls where reliability is critical.

Experienced EMS providers can engineer, build, and test a wide range of assemblies, including:

  • Harsh-environment cable assemblies
  • Wire harnesses
  • Control panels and boxes
  • Panel wiring and assembly
  • Mechanical subassemblies

Manufacturing often involves precision hand soldering, so it’s important to work with a vendor certified to IPC standards. Many EMS providers also offer injection over-molding, creating rugged assemblies protected from environmental hazards. Over-molding enhances durability by encasing components in materials designed to resist moisture, chemicals, and abrasion — ideal for demanding applications.

Cable assemblies should undergo functional and pull testing to ensure performance and durability. Testing services may include:

These tests confirm that each assembly meets performance requirements and is ready for real-world use.

 

Electromechanical Assembly

A full-service electronics contract manufacturing company offers electromechanical assembly services — commonly known as box builds — to support complex product integration. These assemblies house electronic components within durable enclosures made from materials such as:

  • Steel
  • Aluminum
  • Plastic

An experienced electronic manufacturing services provider ensures every assembly meets functional and environmental demands, often supported by a dedicated final assembly team.

Electromechanical services may also include:

  • Custom shipment packaging for safe delivery
  • Functional testing for performance verification
  • Configuration management to ensure consistency across production runs
  • 3D modeling for design optimization
  • Encapsulation and potting for added protection against moisture, vibration, and corrosion
  • Heat shrink applications for abrasion resistance in demanding environments

Potting involves filling assemblies with protective compounds to enhance durability. Heat shrink tubing adds a vital layer of insulation — essential for electronics used in harsh or hazardous settings like mining or industrial facilities.

All electromechanical assembly is performed with intrinsic safety in mind, protecting product integrity and end-user safety from the design phase through production.

Contract Design Services & Product Development Support

Partnering with an experienced electronics contract manufacturing company gives you access to specialized design and engineering expertise — even if you don’t have those resources in-house. A capable EMS partner can assist at any stage of development, or take the lead from concept to production.

Design services often include:

  • Software and firmware development
  • DFX analysis (design for manufacturability, testability, cost-effectiveness)
  • Circuit simulation and prototyping
  • Validation and environmental compliance testing
  • 3D CAD modeling and physical prototyping
  • Technical feasibility studies and quality reviews

The right partner also helps with costing exercises, identifying alternative materials or components that reduce costs without compromising quality — a valuable resource when navigating supply chain challenges.

Comprehensive contract design support ensures your product is fully optimized for performance, production, and regulatory approval — ready for a smooth transition to manufacturing.

 

Testing & Quality Assurance

Reliable testing is critical to electronic assembly manufacturing, protecting your product, supply chain, and reputation. Before a shipment leaves the facility, your electronics contract manufacturing company should verify every PCB assembly meets your specifications and performance requirements.

Skipping or minimizing testing can lead to:PCB-ECM-Multiple

  • Production delays
  • Costly rework
  • Damage to your brand reputation

A capable EMS partner offers a full range of PCB testing services, from basic inspections to advanced functional testing, including:

Comprehensive testing confirms your assemblies are fully functional and ready for the next phase — saving you time, money, and frustration. Learn how:

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Prototyping & Design Validation

Bringing a new electronic product to market without proper prototyping can be costly. PCB prototyping allows you to test and refine your design before committing to full production, minimizing risks and unexpected expenses.

Prototyping serves several key purposes:

  • Design fault detection: Prototyping reveals technical and human errors, allowing your electronic manufacturing services provider to recommend improvements before finalizing production.
  • Product durability testing: Simulate real-world conditions like temperature extremes, voltage fluctuations, and physical shocks to verify product resilience.
  • Cost protection: Catching errors at this stage prevents rework or recalls later, which is especially important for products intended for high-volume markets.
  • Production and packaging validation: Prototypes help confirm that PCB size, layout, and design integrate seamlessly with your product housing and packaging.
  • Refinement of product characteristics: Validate that practical performance aligns with theoretical design specifications, allowing fine-tuning as needed.

Typical PCB prototyping stages include:

  1. Visual model: A non-functional model to review form and fit
  2. Proof of concept: Demonstrates core functionality
  3. Working prototype: Validates technical aspects and performance
  4. Functional prototype: Fully replicates the final product’s operation

Aftermarket Services

A reliable electronics contract manufacturing company supports your product long after it leaves the production floor.  Comprehensive aftermarket services help extend product life, maintain performance, and protect your investment — keeping your supply chain moving and your customers satisfied.

When evaluating an EMS partner’s aftermarket capabilities, look for experience, technical expertise, and the right equipment to handle complex repairs and upgrades. A strong partner should offer:

Services

  • Calibration
  • Refurbishing
  • Remanufacturing
  • Automated system simulation
  • Burn-in
  • Component-level troubleshooting
  • Electrical & electromechanical

Products Serviced

  • Underground mining electronics
  • Industrial cabling
  • RF handhelds & base stations
  • Single-board computers
  • Consumer electronics
  • Distributed control systems
  • Displays & HMI devices

Additional Capabilities

  • Cleaning
  • High-pressure spray washer
  • Low-temperature drying oven
  • Sandblasting
  • Proprietary cable-cleaning machine (cleans any length in seconds)
  • Two-sets-of-eyes inspections
  • Thermal testing
  • Painting facility
  • Conformal coating
  • Repair analysis by part number, product group, or customer
  • Bringing units back to OEM specifications

An experienced EMS partner can service the products they manufacture and third-party and legacy equipment, even suggesting design improvements if repeated failures are identified. This proactive support helps prevent downtime, improves reliability, and keeps your products performing at their best.

Obsolescence Management

Component obsolescence is a growing challenge in electronics manufacturing. As parts reach the end of their lifecycle, OEMs risk supply chain disruptions, redesigns, or production delays. A knowledgeable electronics contract manufacturing company helps mitigate these risks with proactive obsolescence management strategies.

PCB-ECM-partnerAn experienced electronic manufacturing services provider will monitor component availability and provide timely recommendations, such as:

  • End-of-life notification: The part is discontinued and no longer supported.
  • Last-time buy opportunity: A final purchase window before production stops.
  • Not recommended for new designs: The part is outdated or poses a future risk of becoming obsolete.

To support long-term product success, EMS contract manufacturers should offer life-cycle analysis — evaluating environmental impact, supply chain stability, and component availability. This process helps identify potential risks early, enabling the selection of alternative components or redesigns before production begins.

Effective obsolescence management doesn’t just protect your product after launch — it ensures that supply chain stability and product support are baked into your design and manufacturing processes from the start.

Benefits of Working with an EMS Contract Manufacturing Company

Outsourcing to an electronics contract manufacturing company offers a range of benefits:

  1. Cost reduction: EMS partners already have the tools, infrastructure, and supply chain relationships — reducing your need for in-house investments.
  2. Improved efficiency: Streamlined production and specialized equipment help reduce errors and keep projects on schedule.
  3. Access to industry expertise: Skilled engineers, quality control specialists, and production experts help optimize design, manufacturability, and compliance.
  4. Scalability: Easily adjust production volumes — from prototyping runs to full-scale manufacturing — as your needs change.
  5. Faster time to market: Integrated services and cross-industry experience eliminate bottlenecks and accelerate product launches.

Ready to Streamline Your Production and Strengthen Your Supply Chain?

At Matric Group, we help OEMs bring their products to market with full-service electronic manufacturing services — from design and prototyping to assembly, testing, and aftermarket support. Backed by decades of experience and industry certifications, we’re ready to be your long-term manufacturing partner.

Contact us today to learn how we can support your next project.
Contact Us


(Editor's note: This article was originally published in May 2018 and was updated in March 2025 to reflect updated and current information)

 

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